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1 Champion, William
SUBJECT AREA: Metallurgy[br]b. 1710 Bristol, Englandd. 1789 England[br]English metallurgist, the first to produce metallic zinc in England on an industrial scale.[br]William, the youngest of the three sons of Nehemiah Champion, stemmed from a West Country Quaker family long associated with the metal trades. His grandfather, also called Nehemiah, had been one of Abraham Darby's close Quaker friends when the brassworks at Baptist Mills was being established in 1702 and 1703. Nehemiah II took over the management of these works soon after Darby went to Coalbrookdale, and in 1719, as one of a group of Bristol copper smelters, he negotiated an agreement with Lord Falmouth to develop copper mines in the Redruth area in Cornwall. In 1723 he was granted a patent for a cementation brass-making process using finely granulated copper rather than the broken fragments of massive copper hitherto employed.In 1730 he returned to Bristol after a tour of European metallurgical centres, and he began to develop an industrial process for the manufacture of pure zinc ingots in England. Metallic zinc or spelter was then imported at great expense from the Far East, largely for the manufacture of copper alloys of golden colour used for cheap jewellery. The process William developed, after six years of experimentation, reduced zinc oxide with charcoal at temperatures well above the boiling point of zinc. The zinc vapour obtained was condensed rapidly to prevent reoxidation and finally collected under water. This process, patented in 1738, was operated in secret until 1766 when Watson described it in his Chemical Essays. After encountering much opposition from the Bristol merchants and zinc importers, William decided to establish his own integrated brassworks at Warmley, five meals east of Bristol. The Warmley plant began to produce in 1748 and expanded rapidly. By 1767, when Warmley employed about 2,000 men, women and children, more capital was needed, requiring a Royal Charter of Incorporation. A consortium of Champion's competitors opposed this and secured its refusal. After this defeat William lost the confidence of his fellow directors, who dismissed him. He was declared bankrupt in 1769 and his works were sold to the British Brass Company, which never operated Warmley at full capacity, although it produced zinc on that site until 1784.[br]Bibliography1723, British patent no. 454 (cementation brass-making process).1738, British patent no. 564 (zinc ingot production process).1767, British patent no. 867 (brass manufacture wing zinc blende).Further ReadingJ.Day, 1973, Bristol Brass: The History of the Industry, Newton Abbot: David \& Charles.A.Raistrick, 1970, Dynasty of Ironfounders: The Darbys and Coalbrookdale, Newton Abbot: David \& Charles.J.R.Harris, 1964, The Copper King, Liverpool University Press.ASD -
2 Champion, Nehemiah
SUBJECT AREA: Metallurgy[br]b. 1678 probably Bristol, Englandd. 9 September 1747 probably Bristol, England[br]English merchant and brass manufacturer of Bristol.[br]Several members of Champion's Quaker family were actively engaged as merchants in Bristol during the late seventeenth and the eighteenth centuries. Port records show Nehemiah in receipt of Cornish copper ore at Bristol's Crews Hole smelting works by 1706, in association with the newly formed brassworks of the city. He later became a leading partner, managing the company some time after Abraham Darby left the Bristol works to pursue his interest at Coalbrookdale. Champion, probably in company with his father, became the largest customer for Darby's Coalbrookdale products and also acted as Agent, at least briefly, for Thomas Newcomen.A patent in 1723 related to two separate innovations introduced by the brass company.The first improved the output of brass by granulating the copper constituent and increasing its surface area. A greater proportion of zinc vapour could permeate the granules compared with the previous practice, resulting in the technique being adopted generally in the cementation process used at the time. The latter part of the same patent introduced a new type of coal-fired furnace which facilitated annealing in bulk so replacing the individual processing of pieces. The principle of batch annealing was generally adopted, although the type of furnace was later improved. A further patent, in 1739, in the name of Nehemiah, concerned overshot water-wheels possibly intended for use in conjunction with the Newcomen atmospheric pumping engine employed for recycling water by his son William.Champion's two sons, John and William, and their two sons, both named John, were all concerned with production of non-ferrous metals and responsible for patented innovations. Nehemiah, shortly before his death, is believed to have partnered William at the Warmley works to exploit his son's new patent for producing metallic zinc.[br]Bibliography1723, British patent no. 454 (granulated copper technique and coal-fired furnace). 1739, British patent no. 567 (overshot water-wheels).Further ReadingA.Raistrick, 1950, Quakers in Science and Industry, London: Bannisdale Press (for the Champion family generally).J.Day, 1973, Bristol Brass, a History of the Industry, Newton Abbot: David \& Charles (for the industrial activities of Nehemiah).JD -
3 Cookworthy, William
SUBJECT AREA: Domestic appliances and interiors[br]b. 1705 Kings bridge, Devon, Englandd. 16 October 1780 Plymouth, England[br]English pioneer of porcelain manufacture in England.[br]The family fortunes having been extinguished by the South Sea Bubble of 1720, Cookworthy and his brother had to fend for themselves. They set up, and succeeded, in the pharmacy trade. At the age of 31, however, William left the business, and after a period of probation he became a minister in the Society of Friends. In a letter of 5 May 1745, Cookworthy mentions some samples of kaolin and china or growan stone that had been brought to him from Virginia. He found similar materials at Treginning Hill in Cornwall, and between 1755 and 1758 he found sufficiently pure china clay and china stone to make a pure white porcelain. Cookworthy took out a patent for his discovery in 1768 which covered the manufacture of porcelain from moonstone or growan and growan clay, with a glaze made from china stone to which lime and fern ash or magnesia alba (basic carbonate of magnesium) were added. Cookworthy's experiments had been carried out on the property of Lord Camelford, who later assisted him, in the company of other Quakers, in setting up a works at Coxside, Plymouth, to manufacture the ware; the works employed between fifty and sixty people. In the absence of coal, Cookworthy resorted to wood as fuel, but this was scarce, so in 1770 he transferred his operation to Castle Green, Bristol. However, he had no greater success there, and in 1773 he sold the entire interest in porcelain manufacture to Richard Champion (1743–91), although Cookworthy and his heirs were to receive royalties for ninety-nine years. Champion, who had been working with Cookworthy since 1764 and was active in Bristol city affairs, continued the firm as Richard Champion \& Co., but when in 1775 Champion tried to renew Cookworthy's patent, Wedgwood and other Staffordshire potters challenged him. After litigation, the use of kaolin and china stone was thrown open to general use. The Staffordshire potters made good use of this new-found freedom and Champion was forced to sell the patent to them and dispose of his factory the following year. The potters of Staffordshire said of Cookworthy, "the greatest service ever conferred by one person on the pottery manufacturers is that of making them acquainted with china clay".[br]Further ReadingW.Harrison, 1854, Memoir of William Cookworthy by His Grandson, London. F.S.Mackenna, 1946, Cookworthy's Plymouth and Bristol Porcelain, Leigh on Sea: Lewis.A.D.Selleck, 1978, Cookworthy 1705–80 and his Circle, privately published.LRD -
4 Metallurgy
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5 Dony, Jean-Jacques Daniel
SUBJECT AREA: Metallurgy[br]b. 24 February 1759 Liège, Belgiumd. 6 November 1819 Liège, Belgium[br]Belgian inventor of the horizontal retort process of zinc manufacture.[br]Dony trained initially for the Church, and it is not known how he became interested in the production of zinc. Liège, however, was close to extensive deposits of the zinc ore calamine, and brass had been made since Roman times in the region between Liège and Aix-la-Chapelle (now Aachen). William Champion's technique of brass manufacture was known there and was considered to be too complicated and expensive for the routine manufacture of brass. Dony may have learned about earlier processes of manufacturing zinc on the European continent from his friend Professor Villette of Liège University, and about English methods from Henri Delloye, a friend of both Villette and Dony and who visited Birmingham and Bristol on their behalf to study zinc smelting processes and brass manufacture at first hand. By 21 March 1805 Dony had succeeded in extracting zinc from calamine and casting it in ingots. On the basis of this success he applied to the French Republican administration for assistance and in 1806 was assigned by Napoleon the sole mining rights to the calamine deposits of the Vieille Montagne, or Altenberg, near Moresnet, five miles (8 km) from Aachen. With these rights went the obligation of developing an industrially viable method of zinc refining. In 1807 he constructed a small factory at Isle and there, after much effort, he perfected his celebrated horizontal retort process, the "Liège Method". After July 1809 zinc was being produced in abundance, and in January 1810 Dony was granted an Imperial Patent giving him a monopoly of zinc manufacture for fifteen years. He erected a rolling mill at Saint-Léonard and attempted to persuade the Minister of Marine to use zinc sheets rather than copper for the protection of ships. Between 1809 and 1810 Dony reduced the price of zinc in Liège from 8.60 to 2.60 francs per kilo. However, after 1813 he began to encounter financial problems and in 1818 he surrendered his commercial interests to his partner Dominique Mosselman (d. 1837). The horizontal retort process soon rendered obsolete that of William Champion, and variants of the Liège Method were rapidly evolved in Germany, Britain and the USA.[br]Further ReadingA.Dony, 1941, A Propos de l'industrie belge du zinc au début du XIXe siècle, Brussels. L.Boscheron, "The zinc industry of the Liège District", Journal of the Institution ofMetals 36 (2):21–6.H.Delloye, 1810, Recherches sur la calamine, le zinc et les emplois, Liège: Dauvrain. 1836, Bibliographie Liégeoise.ASDBiographical history of technology > Dony, Jean-Jacques Daniel
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